CSW V1 vs. CSW V2 comparison

My FANATEC CSW V2 Review

Let's get this out of the way straight out of the box. A lot of you guys know me as the guy who introduced a few mods for the CSW and CSR Elite. I'm no pro reviewer, nor a writer, so hopefully you won't be scratching your eyes out after reading all of this, heh. I'm going to be giving a comparison here between my original stock CSW V1 (I installed a set of stock motors especially for this) and the new CSW V2 beta wheel I've been testing for the last month or so. I won't get into a comparison of the modded V1 wheel and the V2. A friend will be posting up his review of that comparison in the next week or so. If you own a stock CSW V1 and don't want to be bothered with modding, and if you have the means ($$) and are wondering if it would be worth it to upgrade to the V2, get off your butt and order one! Now, we'll get further into this in a bit, but in my opinion, this wheel is an improvement in almost every possible manner over the original stock V1.

Before we delve in too deeply, let me remind you again that the unit I have been testing is a BETA unit, and there may be (in fact, I have been informed that there already are) changes made that may alter the outcome of this review in the case of production units.

A quick list of the major improvements and differences are as follows:

1.) The move from a pair of small DC brushed motors in the V1 to a larger stronger single brushless motor in the V2. The new brushless motor is almost completely enveloped in a much nicer and more effective looking heat sink than the V1 had that also has a new rear fan (instead of the fan that used to be next to the motors in the V1) blowing directly through its fins from the rear of the base. Brushless motors in general are FAR easier to cool than their brushed counterparts, since the wiring is pressed tight up against the motor can rather than wrapped around the armature. The heat can go straight from the wires to the motor can and be carried away by the heatsink, rather than having to radiate across an air gap, travel through the magnets and then to the motor can and heatsink. This should also allow the V2's motor to cool down from the same temp as the V1 even faster. The motor measures 2.24" - or 57mm - in diameter and is 2.62" - or 66.5mm - in length. It has a .20" - or 5mm - motor shaft, vs. the .125" - or 3.175mm - shafts on the V1 motors. This is a great step up for the V2 wheel in my opinion, and I'm very glad to see it.

2.) The new motor uses a larger power supply along with the stronger motor to make more maximum torque - the V1 used a 24VDC 5 amp power supply, the V2 uses a 24VDC 7.5 amp power supply - and to good effect. My stock V1 was good for about 5 Nm of torque when cold at stall, the V2 I tested was good for more like 7.3 Nm under the same conditions!


KJ2T5954.jpg~original


3.) The elimination of the V1's optical encoder wheel - which has been replaced by magnetic hall sensors in both the motor and on the steering shaft. No more loss of center! The magnet on the back of the steering shaft is also nicely rounded, as well as the wiring through the shaft being encased in a thick vinyl sheath - which should also eliminate the wire cuts that some users suffered.

4.) The belt drive has been redesigned to give a different reduction ratio that helps negate the effects of belt tension and freewheeling friction by using a smaller ratio and larger ball bearings, including ball bearings in the motor. Higher tension = less damping by the belt drive = more felt effects of higher frequency.

5.) The plastic limiter nut that rides on the steering shaft's threads inside the base that mechanically limits rotation to 900 degrees appears to have been made from a different type of plastic than the V1 unit I own. I noticed many micro-cracks in my V1 unit's limiter nut, what is known as "crazing" in the industry. I am guessing that this will eliminate that issue, but have no official confirmation on that.

6.) Cosmetic changes - the chamfer around the base's front plate has been machined after anodizing or masked before anodizing, giving it a contrasting silver outline. The formerly clear top plate of the V1 has been replaced by a smoked/tinted version, and the paint color on the side covers has been changed from a medium dark gray to black.

CSW-V2_07.jpg~original


KJ2T5936.jpg~original


KJ2T5945.jpg~original


KJ2T5942.jpg~original


7.) Steering play that some folks experienced with the V1 has been addressed - according to Fanatec they have tightened up tolerances on the mating parts and as you can see in the photos, they have added an o-ring to the steering QR mount to take up/dampen any remaining play. My personal V1 never had this issue, so I can't address the difference made by this change, but it should help.

8.) Future Current-Gen console compatibility will be addressed with branded steering wheels that will allow the V2 to be used on the respective consoles that they are branded for. According to Fanatec, they have a deal with one console maker already, and are working on getting the second. No word yet on whether this will be possible with the V1.

So, first impressions. When I first grabbed the box off the porch I was itching to get it opened up and check it out. The presentation is much the same as the V1, with some slight wording adjustments, and a slightly larger box. Upon opening it, the same nice black bag as with the V1 presented itself, including the nice bright shiny 'F' logo peeking out at me. I'll leave the unboxing photos to other reviewers. The larger power supply was packaged alongside the wheel base, along with the accessory cords and quick start sheet. I would like to see Fanatec offer a little better manual - as I have seen quite a few people on various fora that seem lost when trying to figure out why their wheel is doing something simple, like vibrating when they hit the accelerator. I kind of liked the contrasting ring and tinted top cover, if for nothing other than to give a quick visual identification of which base I'm looking at when watching a video of someone else racing online. I turned the snout of the QR by hand immediately, since Fanatec had already gone to great lengths to let us testers know about the reduced freewheeling friction. As a quick comparison, on a well-adjusted stock CSW V1 you can get this down to about .5 - .75 (1/2-3/4)Nm, and on the V2 I measured it at about .2 -.25 (~1/4)Nm. So about 1/2- 1/3 the freewheeling friction on the V2. This should help theoretically with feeling a bit more of the very light forces, and increase the dynamic range of the base. (The ratio of the very heaviest force it can produce to the very lightest). In practice, I haven't noticed it to be that important when actually racing, but there is a fellow who constantly tells all who will listen about how great this is. For me at least, it made no difference in enjoyment, immersion, or lap time. That said, I will still certainly count it as an improvement, because I'm sure there are some circumstances where it could help immersion or control by better reproducing some effects on some cars.

After toying with it a bit I bolted it on to my wheel stand and fired up some Assetto Corsa. I wanted to try it cold - without having raced my modded wheel or the stock V1 first, so I could get some initial unbiased and uninfluenced perceptions. I hadn't touched a sim wheel for at least a week prior. The wheel goes through a startup calibration similar to the V1 but slightly different - it makes a bit of buzzing/tuning sound as it spins, dialing in the parameters of the drag and position as it spins, as I understand. It goes through it's routine nice and easy, no snapping to center like on some of the V1 firmware routines. The wheel travels first all the way clockwise, then all the way anti-clockwise before coming to center and flashing the firmware version on-screen of the tuning menu display (which, BTW is NOT the same as the V1 - since this wheel uses completely different electronics, by necessity it also uses different firmware). Before entering the sim, when the wheel is on and has completed its start-up routine, there is a slight bit of a damped feel when rotating the wheel - as I understand it from what Thomas has said, they introduced this damping to prevent excessive oscillation in the wheel. He has also said it could be deactivated, but I have no info on how to do that at the moment.

Upon first hitting the track, in a Zonda R at Mugello, I tried letting the steering wheel go down the straight to see what happened - pretty good oscillation. Once I gripped the wheel again it settled right down. My stock V1 behaves much the same. (I have just been informed by Fanatec that AC has just issued a patch regarding this oscillation and will be continually working on tweaking the game code for the wheel, since they really like it). I used the following settings on the V2 wheel - SEN OFF, DEA 000, LIN 000, FOR 100, SPR 000, DPR 000. Most sims I use the same settings except for the SEN, which I alter for some things like F1 cars for instance (280 - 360). The wheel felt pretty lively, and I slipped right into the groove with it, almost as if I were using my stock V1 again, but noticeably peppier. The FFB was really pretty good, as I've come to expect from AC. I had no problem feeling when the front wheels were starting to slip, as the force in the wheel gradually reduced as it started to happen. There is a little more feel available in the V2 than the V1 in my opinion, and I enjoyed racing with the wheel quite a lot. I was able to feel the subtleties of traction loss pretty well and I would say a good bit better than the V1 due to the higher force available.

I switched to Race Room Experience and had the same impressions there - the wheel felt really good. I was really impressed by the smooth feel of the wheel - The V1 had a small amount of cogging if one paid very close attention, but this V2 wheel has none that I could feel - and trust me, I was ready to nitpick if there was any, since Fanatec claimed there was none before I got the wheel. They were not wrong, it is VERY smooth. Some of the effects seemed a little light at times, but a few adjustments to the tuning menu cleared that right up. One thing I really like about the Fanatec wheels is the ability to boost the response of the wheel in certain areas of the linearity curve by using the tuning menu settings.

I next did a bit of running in F1 2013 - the feedback in this has always seemed a bit muted to me when not going off-line (hitting kerbs or grass of course wakes you up in a hurry), but I think maybe that's more an effect of the type of car and running on what is effectively a super smooth track. I doubt that there are a lot of imperfections on F1 tracks, since they'd surely upset the cars horribly. Regardless, the wheel performed well, and I was easily able to run right with my best lap times right off the bat. Good laps rewarded me with lap times hovering within a few tenths of a second of each other - the wheel is definitely consistent.

Then I switched to the V1 and WOW! I had gotten used to the V2's stronger forces and to me it felt like I was using a rubber band wheel in comparison at first! I slowly got adjusted to the weaker V1 wheel and ran the same cars at the same tracks in the same sims as with the V2. I switched back and forth between wheels several times mid-race. Here's what I thought:

The V1 still has pretty decent feel, and if you don't drive it back to back with the V2 it feels pretty good. The fall-off when you begin to lose traction is noticeably less, so you really need to pay more attention with the V1 to really use the tactile info to your advantage. There is noticeably more cogging if you are really attentive and moving the wheel very slowly against the motors at higher power. It's still not a very large amount, but back-to-back with the V2 it is noticeable. The V2's damping that can be felt when not in-sim seems to vanish when racing - I couldn't feel it at all on-track. The V1 obviously has none unless dialed in on certain sims. The V2 felt noticeably peppier in terms of response speed on high frequency jitters and rapid twitches - however, I'm not sure if this is really due to the tighter belts and/or differing reduction ratio or just the fact that the wheel is more powerful. All in all, I feel that the new wheel is a very big improvement over the V1, and if I had a stock V1 I would really want to upgrade to the V2. It really does feel better and the reliability improvements are there. The increased power, for me, is welcome. The nice thing about having that increased power is that you feel it much better when that power drops off when you lose traction, and also for me with more power it's harder to overcorrect when recovering from a slide - the wheel holds you a little better from overshooting the correction rotation past where you need to be.

I originally had intended to do comparison Wheelcheck graphs with the V2 so I could compare to the V1 but when I tested the wheel, I found that the damping mentioned earlier made it underperform in the Wheelcheck program, so I won't be including those graphs as they don't accurately reflect the wheel's performance. I have sent an email in to Fanatec asking how to disable this if possible and if I hear back I will re-run the tests and post the graphs. I did manage some extended sessions and testing in terms of power reduction compared to the V1. My original V1 was awful in this respect in my opinion. I really felt the power reduction a lot when the wheel had gotten warm/hot - and at the worst times I measured nearly a 40% loss of power in max stall torque when the wheel was at its hottest.

This doesn't happen with every car in every sim, of course, but in the cars I like to drive - which are cars like the Z4 GT3 and Zonda R in AC and vintage F1, etc. they have higher FFB levels due to suspension setup, fat slicks and downforce. This equates to more motor heat. In cars like a Ferrari 458 or most other types of sport cars or race cars with lower downforce levels or less aggressive suspension settings, the heat and subsequent power loss isn't so much of a factor. A lot of people will adjust FFB levels down to a level that they can run fast laps - but not me. I like to feel the cars as I think they were intended to feel. If I see Ayrton Senna's hands bouncing all over the place while trying to control his McLaren on a certain track, I want mine to be too! For me, this is a great part of the fun of sim racing. I have been working with my hands all day every day for most of my adult life, so I never get tired arms from racing with a FFB wheel like I see some folks report. I can race all day long without wearing out.

I measured wheel torque on the V2 by using a stout wire wrapped along the circumference of the formula wheel rim, and measured the linear force the wheel was able to apply to the wire at max stall torque (by setting SEN to 90 and pulling the wheel past its soft electronic stop). I then later checked the V2 unit after several hours of long racing - when cold, the wheel was able to apply right around 12 pounds of linear force to the cable, which equated to about 7.3 Nm. After the very long sessions and extended running, I'm happy to report that in the car and track combos I tried so far the V2 wheel almost never lost more than a very small amount of power on the order of a single digit percentage - as you'd expect from a warm electric motor. This is considerably better performance than the V1 wheel, and if I'm honest, I couldn't really notice the reduction as it was so gradual and came on slowly with the heat buildup. Bravo and much improved over the V1.

Some further thoughts on the bullet points

The original CSW V1 used a double reduction PJ belt drive that ran the wheel at about a 20:1 reduction to the motor speed. Getting this ratio was tough, and some of the pulley sizes bordered on the bare minimum that the manufacturer recommended using (motor pulleys @ 20mm). In my modded wheel, the reduction pulley was a very bad trouble spot for slippage also - the steering shaft belt needed to be super tight to prevent excess slippage there, which put a LOT of stress on a very small bearing (607Z - 19mm O.D. x 7mm I.D.) and a quite small aluminum shaft/axle (7mm diameter). My personal V1 wore this aluminum axle to the point that the bearing was a sloppy fit quite quickly, although I must add the caveat that it was a modded wheel and running far in excess of stock belt tension.

The new CSW V2 uses an altered design that is still a double reduction belt, still using the PJ size belt, but utilizes the better belt wrap of larger pulleys to gain some much needed belt traction and reduce slippage. The reduction ratio from steering shaft to motor has also been reduced from the 20:1 of the V1 to a much more manageable and freewheeling-friction-friendly ~ 7.5:1. Fanatec accomplished this by using a larger diameter motor pulley (now 1.25" or 31.75mm vs. the V1's .79" or 20mm) and a larger diameter secondary reduction pulley (now 1.73" or 44mm vs. the V1's 1.07" or 27mm). They also changed the ball bearing and axle on the reduction pulley to a much larger size - the bearing is now a 16003Z, 35mm O.D. x 17mm I.D. with a 17mm axle diameter. This allows considerably higher belt tension without affecting freewheel friction and without premature wear to the axle. This isn't super noticeable to me in either wheel when they are powered up and racing, but can be felt in the freewheeling friction and a little bit in the V1 as a slight muting of smaller FFB effects if the belt is overly tight.

CSW V1 reduction pulley size:

IMG_20140303_231506.jpg~original


New V2 reduction pulley:

KJ2T5953.jpg~original


CSW V2 motor/pulley:

KJ2T5968.jpg~original


The new V2 wheel has tossed out the failure-prone optical encoder wheel in favor of 2 magnetic hall sensors - a very good move IMO. The position of the motor is important because the brushless motor controller needs to know the motor armature position, direction and speed at all times in order to accurately control the motor. That said, if the position of the wheel were to be reported by the motor sensor, its accuracy would be reduced by a factor of the belt drive reduction - in this case approximately 7.5. So Fanatec have used two sensors - one on the motor and one on the steering shaft itself. So we get the best of both worlds - accurate motor control and low cogging, and accurate wheel positioning. The positional accuracy is specified by Fanatec as 4,096 pulses of the sensor per revolution, and I posted on iRacing a chart that shows all the various wheels and what this equates to in more real life numbers, which I'll repost here:

"Let's put it in more realistic/relateable terms - for a 280mm steering wheel, the positional resolution of each system at the wheel's circumference (outer periphery) is as follows:

Logitech G27 @ 798- 936 ppr = .043" - .037" or 1.09mm - .94mm

Fanatec CSR @ 1,064 ppr = .0325" or .83mm

Fanatec CSW V1 @ 1,638 ppr = .021" or .53mm

Fanatec CSW V2 @4,096 ppr = .0085" or .22mm

Accuforce @ 16,000 ppr = .0022" or .056mm

Bodnar @ 10,000 ppr = .0035" or .088mm

For me at least, there would seem to be a point of diminishing return as far as positional accuracy/resolution. Human hands are only capable of a certain resolution of fine movement on their own, and I'd expect that when racing and making rapid movements while holding a wheel it's diminished considerably from when able to slowly move very carefully. Looking at the numbers above, it seems to me that somewhere between the V2 and the Accuforce would be plenty, if not excessive."

The wiring through the center of the wheel was a failure point for a fair few V1 wheels - the edge of the hole in the steering shaft had sharp edges sometimes which would cut into the wires, eventually causing a short or complete wire failure. I would have personally preferred to see a slip ring implemented in this spot, but Fanatec have instead sheathed the wires in a vinyl tube to prevent them being abraded and keep them better centered in the shaft. (Trying to keep costs down I presume). As the magnet for the hall sensor now resides where the sharp edge used to be, and it is nicely radiused, the failures should hopefully be a thing of the past.

Old style sharp edged V1 steering shaft and subsequent wire damage:

IMG_20140327_180558.jpg~original


New V2 magnet with rounded edges and wire sheath:

KJ2T5965.jpg~original


In wrapping up, I'd like to say that I think Fanatec have done a very good job on this new version of the wheel with respect to the V1. Pretty much all the complaints I had with the old wheel seem to have been addressed. Only time will tell whether the V2 will be as bulletproof as it seems so far. I am pretty sure that the motor is made you-know-where, but didn't tear down far enough to know for sure, since this wheel isn't my property. However, being a brushless motor, this shouldn't be as much of a problem as with the brushed motors in the CSW V1. There is much less likelihood that these motors will fail - about the only thing that can go wrong with a brushless motor is a short in the armature wire insulation, which is pretty unlikely in this day and age of manufacturing hopefully (fingers crossed, anyone?) The controller for the motor itself will hopefully be as reliable as the V1's PCB, which I personally never saw an issue with on any wheel I have owned or modded when used at the stock 24V. To put it simply in one sentence, the V2's FFB reproduction seemed like the V1 but smoother, more precise and on steroids, with a heck of a lot more endurance. I will end with the immortal line from character Ferris Bueller, which goes, "If you have the means, I highly recommend picking one up."
 
My personal preference is still the modified V1. It feels really great. A friend will shortly be posting a review between the modded V1 and the V2 - he will be driving them both back to back with the formula rim and the BMW GT rim in about 4 or 5 different sims this Sunday. Look for it next week.

Against the stock V1 the V2 wins hands down though. Also if one races console at all, the V1 may not get the compatibility upgrade with a steering wheel purchase like the V2, there's been no confirmation one way or the other yet.
has this modded v1 vs stock v2 review happened yet? Also, where can i rind precise info and directions regarding your 8.8 pounds of torque CSW V1 mods? Thank you
 
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1. Seems like way too technical and "over my head". It looks like you offer services and do it all for people? How much would this cost? Sorry it's a quite long thread with tons of info and I got a little lost.

Do the following 3 setups require any different parts? If not, then how is the voltage adjusted between 24, 30, and 40? (sorry for my ignorance, I'm not familiar with all this stuff)
- Buhler motors @24VDC pulled 14.5 pounds@~5.38"R. or 6.5lbs./ft. (8.8Nm).
- Buhler motors @30VDC pulled 18.25 pounds@~5.38"R. or 8.2lbs./ft. (11.1Nm).
- Buhlers @40VDC pulled 21.25 pounds@~5.38"R. or 9.53lbs./ft. (12.9N•m)

Do you have a link for your modded V1 vs V2 review?

I'm seriously looking to buy a used V1 base and have you/someone do this full suite of mods for me, if possible :)
 
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Eric Can do the mod for you for a price,

The Power Eric is quoting is from his Adjustable PSU, So he can run what ever he wants.....Pretty sure the board Popped when his kid cranked the Voltage nob to 48V, Eric did manage to fix the board which is Incredible if you ask me. He is THE FANATEC service guy when out of warranty, I wouldn't hesitate to send him my base if something were to ever go wrong in that dept out of warranty.

this thread IS the review between the V1 and V2, Look at the title Lol.

Im in the next batch which should technically be out by Xmas but no pressure on Eric as I still have a fully functional base (Knock on head.....i mean wood) lol

Any more Q's shoot, If i cant answer Eric surely can.
 
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The comparison between the mod V1 and the V2 was done at GTP and is posted here:

http://www.gtplanet.net/forum/threa...1-comparison-to-beta-v2.316636/#post-10055706

It's really pretty short and says what you'd expect. The mod V1 is stronger and he liked it better. The guy who reviewed it got a 2nd one done if that tells you anything, and he also bought me a wheel stand and gave me an Oculus Rift to show his appreciation!

I recommend most guys stick to 24V - that's already a huge increase over stock V1 and even 20+% more torque than the stock V2.

The best way to get ahold of me is through GTP - I try to keep everything concentrated through there so I don't end up pulling my hair out going to all the different sites. If you need a price PM me.

P.S. Oh, and it was 52V...I remember very vividly!

P.P.S. you aren't Spinelli from Jalopnik are you?
 
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Upvote 0
I'm seriously looking to buy a used V1 base and have you/someone do this full suite of mods for me, if possible :)
I have a unused CSW V1 base that actually requires electronic servicing. I've been meaning to send it in to Fanatec so that I'll have a functional backup, but my CSW V2 arrives Wednesday.

If you want a CSW V1 with zero wear for a great price, PM me. I'm sure eKretz could fix it in 2 minutes while putting in the mods.

Henk
 
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